An ugly greasy mess to the...
An ugly greasy mess to the uninitiated, but sheer beauty to Mopar fans, a completely stock '70 340. As rare as they are powerful, the 340's performance has become legendary. What did they put out? We'll find out.
Any rebuild starts with tearing down the original engine. Maybe it's the 440 from your GTX; the one that hasn't been run in years and smoked like a hippie at a Dead concert when it did. It could be just a core picked up at the local junkyard that turned over with a breaker bar on the crank. But what's inside? Who knows? In this case, it's the 340 that came in the trunk of a '70 Dart, an original Swinger 340 four-speed. What was the history of this particular smallblock? Its secrets were lost as the car passed, unregistered, from owner to owner over the last ten years, until $750 landed it in our shed. Out of the trunk and on the stand, a careful postmortem of the engine will at least provide some clues on how it died and what it will take to bring it back to life.
While it's tempting to go in and re-engineer one of Chrysler's finest engines for even more power, because of the rarity and historical value of the factory 340 muscle cars, this one will be built as close to dead-nuts stock specs as possible. Resto can be righteous, and that can be reason enough to go stock. With the wide range of speculation, rumors, myths, and even lies that surround stock musclecar engines-especially the 340-we've always wanted to build one stock and put it to the dyno. The factory rated it at 275hp, the automotive press of 30 years ago stated that it felt more like 320, while the NHRA decreed 300 for the '70 340 in Stock Eliminator. Once we settle that debate, we'll dress it out with an aftermarket induction, a modern cam profile no lumpier than the stocker, and headers, just to see what it does.
We'll take a budget approach to the rebuild, cutting costs wherever possible by making use of serviceable parts and keeping the machining operations down to the necessary items. What we won't do is compromise on the items that relate to power production and reliability at high rpm. So the inspection becomes even more important, raising questions that have to be answered before going any further. Are those decks flat enough to hold the head gaskets? Do we install new valve guides? Does the crank get ground? Right now, we'll get inside for a look at what we've got and then decide.

Our first test is to see if...

Our first test is to see if the crank turns over smoothly, which it does. A locked-up engine can be a real bear to tear down unless the problem is found and it's unlocked.

An inspection of the plugs...

An inspection of the plugs can be telling. The pure white insulator framed by a sooty shell on ours means lean running. A full rebuild of the carb with an eye to finding the source of the problem (bad hot-idle compensator?) will have to be done before it goes back on. Slimy oil can mean worn bores or rings, and warrants a close inspection of the valve guides.

We begin the internal inspection...

We begin the internal inspection by removing the valve covers to get at the rocker shafts. Fairly clean in here, but the engine is obviously no virgin, at least up top. Indicators of previous abuse include silicone on the gaskets and near the front rocker-shaft hold-down bolt, which was drilled and tapped from the factory's 5/16-inch fastener all the way to 7/16 inch-ouch! Also notice the incorrectly matched pairs of rockers: the right and left rockers mixed up on cylinder #1, two lefts on cylinder #3, and two rights on cylinder #7. Finding this kind of ham-fistedness means trouble. From here on in everything goes under the microscope.

Next, the intake manifold...

Next, the intake manifold comes off. Again, a fairly clean lifter valley, meaning excellent maintenance (yeah, right), or the engine's been apart in recent years.

The hydraulic lifters come...

The hydraulic lifters come out next. If they're varnished below the lifter bores in the block, they won't come up. Spray penetrating oil on them and work them up and down to free them. If they're really gummed, lift them up until they get stuck, and remove them by pushing them in after the cam comes out. Our engine had a couple of individual lifters replaced along the way, as evidenced by the mismatched oil bands on these two.

The thick blue Felpro PermaTorque...

The thick blue Felpro PermaTorque gaskets mean the heads have been off at least once since the '80s, when these gaskets were introduced. They may have come off for a valve job, or maybe a full rebuild.

A look at the valves is the...

A look at the valves is the first bad news. Both the intake and exhaust valves are well sunk in the seats. The valve recession is not uncommon with early non-unleaded heads running unleaded fuel, and is accelerated by high load or the lean running indicated by our plugs (anything that elevates the valve's running temperatures). This will have to be fixed, or the heads set aside and replaced, since there's no way the engine will make power with this kind of valve seat recession. Replace 'em or fix 'em-either way it's going to add significantly to the cost of our rebuild.

After the deck surface is...

After the deck surface is cleaned with a wire-brush cup, we check the head-gasket surface with a machinist's straight edge or a precision-ground bar and a set of feeler gauges. Small-block Mopars use a composition gasket, which is pretty forgiving, and the service manual allows .00075 inch multiplied by the span length in any direction, which may be too generous. These heads have clearly been surfaced before, as evidenced by the machining marks, and they pass our own criteria for this type of budget build at .004-inch lengthwise, and .002-inch across. The block's decks can be checked the same way.

Next, the valve guides are...

Next, the valve guides are checked using the service manual procedure, spacing the valve open about half with some 7/16 nuts behind on the stem (after removing the spring). With a dial indicator rigged to the valve's margin (edge), rock the valve back and fourth to check the side motion. The service manual allows up to .017 inch; ours showed .014 inch with the old valves, and dropped to .010 inch with new valves. The guides were good, but we'll replace the valves, since the margins are ground thin from too many valve jobs.