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1967 Plymouth Barracuda Restoration - Natural Selection

Part 1: From Purchase to Paint With Our Latest A-Body Street-Driven Project Plymouth
By Jerry Pitt
Photography by Muscle Car Restorations
1967 Plymouth Barracuda Top Down Driver Side Front View
Discovered and purchased by... 
   
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1967 Plymouth Barracuda Top Down Driver Side Front View
Discovered and purchased by Muscle Car Restorations’ John Balow at the 2000 Carlisle All-Chrysler Nationals, the unrestored ’67 Barracuda had clocked over 70,000 miles. John says, “This real driver was from Nashville, Tennessee, and had no obvious signs of rust or rot. The only real items that needed attention were the seats that were in need of being rebuilt.” John continues, “I really thought that I would drive the car and enjoy it. I liked the 14-inch small-bolt pattern, non uni-lug wheels and, at the time, I just had to have it. Road Scholar Transport was at Carlisle, and getting it home was an easy proposition, so I bought it.”
1967 Plymouth Barracuda Top Down Door Open Driver Side Rear View
Rather than take on a pure... 
   
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1967 Plymouth Barracuda Top Down Door Open Driver Side Rear View
Rather than take on a pure restoration project, John chose to make the car exactly what he wanted. That’s where natural selection must begin. You aren’t building something to impress the judges as much as you are building it exactly the way you want it. In the case of the Barracuda, making it exactly what John wanted would necessitate an interior and exterior color change. Forget what your friends have said about reproduction parts for A-Bodies. John discovered after a look through the A- and C-Body Year One catalog that there were only a few small parts that would require serious salvage effort.
1967 Plymouth Barracuda Open Hood Engine View Passenger Side Front View
The original 273 2-bbl engine... 
   
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1967 Plymouth Barracuda Open Hood Engine View Passenger Side Front View
The original 273 2-bbl engine ran and drove great, but John wanted the Barracuda to deliver exceptional performance—something that the original V8 could not offer without undue expense. Thanks to the Mopar Performance Parts 360ci/380hp Magnum crate engine, the Barracuda would transform from a modest pony car to a street bruiser. Backing up the crate engine would be a TCI-built Street Fighter 727 TorqueFlite with a 2,800-rpm stall converter that links the rearend to a custom driveshaft provided by Denny’s Driveshafts. While we may be pushing the limits with 3.55 gears, especially since this car was built for the Hot Rod Power Tour, we did opt for an 83/4 housing provided by Stephens Performance. The housing was fitted with a National Drivetrain-built center section and rounded out with big-bolt pattern axles supplied by Moser Engineering, which will accommodate our Wheel Vintiques “Comet” design five-spoke wheels.
1967 Plymouth Barracuda Stripped Front Driver Side Front View
As the process began for the... 
   
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1967 Plymouth Barracuda Stripped Front Driver Side Front View
As the process began for the Barracuda, Muscle Car Restorations found that the original, non-A/C A-Body was everything they had expected. No rust was found, and that was John’s primary goal. “Take the time to find the best car possible,” says John, “for the time necessary to complete the restoration will be made up if you buy the first wreck that comes along.” Like most projects, however, the focus on the final product did take further effort, including the body-off restoration of the car. We didn’t say the process of building a top-notch driver is any less work than a concours show car—it’s just that the final results are often more enjoyable.
1967 Plymouth Barracuda Windshield Header Close View
Beware, for the most significant... 
   
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1967 Plymouth Barracuda Windshield Header Close View
Beware, for the most significant factor in restoring a convertible Barracuda is the amount of chrome and polished trim. The windshield header and vent-window chrome components were sent to Paul’s Plating, while Iverson Automotive received all of the stainless trim for expert repair and polishing.
1967 Plymouth Barracuda Window Linings Close View
Fortunately, A-Body window... 
   
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1967 Plymouth Barracuda Window Linings Close View
Fortunately, A-Body window felts are available from Year One for the ’67 Barracuda, but we still took extreme care removing the originals. Just another fallacy of the A-Body restoration that has been debunked.
1967 Plymouth Barracuda Stripped Interior Dashboard View
The project took on a grander... 
   
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1967 Plymouth Barracuda Stripped Interior Dashboard View
The project took on a grander scope when our eventual owner decided that the ’Cuda needed air conditioning. That required an air conditioned Barracuda front clip from Freman Auto in Whitehall, Montana. While that may seem excessive, consider that a complete direct-fit A/C system was simply not available as an exact fit replacement. In addition to providing the underhood A/C components including the compressor, dryer, condenser, expansion valve, and hoses with compression fittings, Classic Auto Air Manufacturing rebuilt the water control valve from the factory setup that Muscle Car Restorations removed from the donor clip and restored. Classic Auto Air, as a result of this program, will offer their Perfect Fit series A/C for not only A-Bodies, but B- and E-Bodies as well, in 2003. Stay tuned for an installation on that system.
1967 Plymouth Barracuda Striker Assembly View
The striker assembly in the... 
   
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1967 Plymouth Barracuda Striker Assembly View
The striker assembly in the A-Body had been previously repaired. As we’ve mentioned in previous articles, striker repair is commonly needed and anticipated as part of the restoration of most A-Bodies.
1967 Plymouth Barracuda Stripped Driver Side Rear Quarter Panel View
The first sign of any previous... 
   
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1967 Plymouth Barracuda Stripped Driver Side Rear Quarter Panel View
The first sign of any previous damage was from a light hit in the right rear quarter-panel. The sheetmetal was wrinkled beyond repair and the framerail was kinked 1-1/2 inches. That required replacement sheetmetal from Year One, and frame alignment provided by a local specialist near Chippewa Falls.
1967 Plymouth Barracuda Trunk Open Driver Side Rear Quarter Panel View
Once the unibody was within... 
   
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1967 Plymouth Barracuda Trunk Open Driver Side Rear Quarter Panel View
Once the unibody was within spec following the frame alignment, the Year One quarterpanel was grafted in place.
1967 Plymouth Barracuda Stripped Driver Side Top View
With the sheetmetal work completed... 
   
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1967 Plymouth Barracuda Stripped Driver Side Top View
With the sheetmetal work completed by the crew at Muscle Car Restorations, the car is shown here in PPG DP90 epoxy and PPG K36 Filling Primer. Factory-appearing seam sealer has been applied using a method which duplicates the original process.
1967 Plymouth Barracuda Sanded Body Top Down Driver Side Rear View
Final wet sanding was accomplished... 
   
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1967 Plymouth Barracuda Sanded Body Top Down Driver Side Rear View
Final wet sanding was accomplished prior to the application of the Viper Red basecoat/ clearcoat PPG system.
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Chassis parts and the 8-3/4... 
   
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Chassis parts and the 8-3/4 A-Body rearend housing supplied by Stephens Performance were media-blasted and coated with PPG DP90 epoxy.
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The black is John Balow’s... 
   
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The black is John Balow’s own special blend of chassis black, which he was more than willing to share. John notes, “The chassis black consists of four parts [one gallon] of PPG Delstar 9000 factory black paint, one part [one quart] of PPG DX265 flattening agent, and finally, 3.5 parts [3-1/2 quarts] of PPG DTR 602 reducer.” This produces two gallons of sprayable chassis paint. John applies two medium wet coats over DP90 black epoxy and achieves the desired finish.
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“If you are going to... 
   
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“If you are going to keep the paint on hand,” says John, “you’ll need to vigorously stir the mixture before using it the next time, as the flattener will sink to the bottom.” John also notes that the mixture does not use hardener.
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The dash frame is coated with... 
   
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The dash frame is coated with gloss lacquer black. John recommends two wet coats over one coat of DP90, and no sanding.
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How does a shop like Muscle... 
   
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How does a shop like Muscle Car Restorations run 12 months a year considering the frigid cold that Wisconsin winters can deliver? This supplied air system from Titan Air Corporation provides constant air temperature so the temperature-sensitive paints catalyze properly and result in the highest quality finish, regardless of the ambient temperature outside.
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Notice the gray primer where... 
   
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Notice the gray primer where the white interior color will be added after the color and clearcoat have been applied and the particular part color-sanded and buffed.
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Upon completion of the door,... 
   
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Upon completion of the door, the interior basecoat is applied.
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The plan all along was a red... 
   
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The plan all along was a red exterior (Viper Red) and white interior. John notes that the particular color he chose has no metallic in it, and is well suited for panel painting, as demonstrated with the inner and outer fenders shown here.
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John says, “Panel painting... 
   
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John says, “Panel painting match-up is not an issue with the PPG Concept DCC single-stage acrylic urethane paint.”
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The rebuilt door hinges are... 
   
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The rebuilt door hinges are also painted off the car to get the best finish possible.
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Here the underside of the... 
   
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Here the underside of the chassis is apparent, as is the PPG Concept‚ DCC Acrylic Urethane paint. John prefers the high-gloss, “wet-look” that this PPG system offers. For more information, see the sidebar “Product Focus: PPG CONCEPT‚ DCC Acrylic Urethane.”
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As the color-sanded and buffed... 
   
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As the color-sanded and buffed car body heads towards Muscle Car Restoration’s assembly building, we bid adieu in this first installment. Next, we’ll watch as Muscle Car Restorations tackles the drivetrain installation.

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