
The first thing is to make...

The first thing is to make sure you have plenty of room. A two-car garage can be enough, if you only have one car in it. Since the car will become immobile during disassembly, place it in the center of the garage on jackstands and start removing parts.

The junkyard 360 we have been...

The junkyard 360 we have been running in the Valiant has been faithful in its service. Don't worry, it ain't going anywhere, even if another engine takes its place. What a test mule the 360 will make.

Our homemade exhaust system...

Our homemade exhaust system pulled from the bottom. Hey, it worked. We didn't cut it up when we removed it, so it can go back in. Why replace something if you don't have to?

Having friends around is a...

Having friends around is a huge help when removing the big parts, such as a Gear Vendors-equipped four-speed.
It's a phrase I have heard repeatedly for more than a year: "When are you going to paint that thing?" Well, for those of you who asked, the answer is now. I have also heard a lot of suggestions against painting the car, and although I listened to both sides--we gotta paint this thing!
So what does it take to paint a car? That depends. do you want to do it right or just cover it with something? I don't know about you guys, but if I'm going to do it, I'm gonna try to do it right the first time. Originally, I had planned to do the entire job in my home garage, but I quickly realized my limitations. painting a car in the garage attached to my home would cause some serious repercussions when the overspray and fumes made their way inside the house. To that end, I did some checking and realized if I did the assembly and reassembly myself, and maybe some of the bodywork, I could save some coinage and my happy home life.
So it was decided, and I began to disassemble the Valiant at home. For those of you following the project, and for those of you who have never tackled an automotive strip fest, we thought we would give you some pointers about how we did it. Before undertaking a project like this, it's a good idea to find out what parts are available from the aftermarket. Taking things apart that have been together for 30-plus years can result in some of the parts not surviving and having to be replaced. it's a good idea to know at the beginning of the project (before you start disassembly) what you need to look for. Make sure you have catalogs from the aftermarket that pertain to your car. We grabbed the latest Year One "shopping guide" and made a list of every part available for the car, even if we weren't sure we would need it later. If you make a complete list, you can whittle it down as you go. If you don't put it on the list, it may get forgotten. Above all, take your time, take pictures, and label everything. Sure, we would all like to think that we are all-knowing gurus when it comes to our personal cars, but if your car sits disassembled in your garage, then in the body shop for an extended period of time, how sure will you be about its reassembly? keep in mind your limitations. For example, when you need to remove the glass, and you're not sure how to do it, get someone with experience to help. With the help and support of friends and people-in-the-know, restoring your own car can be a rewarding experience.

In this picture, the bushings...

In this picture, the bushings that go with the wiper motor are shown; therefore it's a reference for how it goes back together.

Try to keep all similar pieces...

Try to keep all similar pieces together. Ziploc bags are great for this. They are an inexpensive way to organize and label.

With the dash removed, you...

With the dash removed, you can spend more time comfortably removing the accessories.

This is one of the reasons...

This is one of the reasons you should take the time to make sure you get the job done right the first time. If we hadn't removed the dash to completely paint the body, we would have had a subpar job.

Little things like gasket...

Little things like gasket placements should always be photographed. Go ahead and laugh, but if the car has been sitting for a year or so, pictures are an invaluable resource.

Another good idea is to take...

Another good idea is to take pictures of all the wire routings before you start pulling them out. A Polaroid or digital camera are invaluable for this.

If you are sending your car...

If you are sending your car to a body shop, take pictures of the repairs you want them to make. it will help avoid any miscommunication. This image is of the driver-side inner fender. Since we wanted some of the extra holes filled, we printed the photo, drew arrows to the holes we wanted filled, and gave it to the shop.

Also take pictures of particular...

Also take pictures of particular fasteners. With this image, we can correctly identify the correct fasteners to attach the grille and headlight bezels.
Mopar Manuals on CD
An undertaking such as this is not for everyone. There is a lot more work involved than you might realize, until you actually do it. If for some strange reason you're like us and enjoy this kind of stuff, a good resource to have on hand is a service manual specific to your car. For us, it makes perfect sense to have it in the garage, but it will inevitably get ruined. Another problem is finding a place to put a fullsize manual while you're working. We decided early on we would need a manual for many of the projects we have undertaken with our Valiant. so we contacted Mopar Manuals on CD and got a copy of the Valiant's service manual. Now we only need to print out the page or pages we need, and we don't have a bulky manual falling off the side of a fender or the workbench.
Mopar Manuals on CD-ROM
MuscleCARS, LLC
Meriden, CT
(203) 237-4795
www.moparmanuals.com
Nestled away in Wisconsin...
Nestled away in Wisconsin is Muscle Car Restorations (MCR). They can honestly be called one of the best in the country. MCR can handle everything from a 100-point restoration to something as simple as applying paint on owner-prepped sheetmetal.
Body Shoppin'
So how do you know where to take your car for paint? Choosing a body shop can be a daunting task, but, luckily, Mopar enthusiasts are always glad to give their opinions of a shop's quality, demeanor, and service. Most of the time, word of mouth is a good advertiser.
Cost also plays a large part in the process of choosing a shop. Quality shops may charge between $50 and $80 an hour for labor. If you have a buddy, who has a friend, who has a cousin, whose father knows a guy, be a little shy about handing over your pride and joy without first seeing some of this guy's work. Also try to find some cars with a few years of a restoration under their belts and see how well they have fared.
So now you've found the shop you think can handle the painting of your car. Some things to keep in mind: 1) Keep in touch with the shop. If the shop is constantly seeing and hearing from you, they will realize you want your car back and will be motivated to spend more time on it. 2) Never, and I repeat, never tell the shop to fix your car as if it were their own. It's the old adage--Cobbler's kids never have new shoes. 3) Another bad statement, "Work on it when you have time." Trust us, if you tell the shop owner that you're not in a hurry, he won't be either.
We are quite confident in our selection of Muscle car Restorations in Chippewa Falls, Wisconsin. Muscle car Restorations has been restoring award-winning cars since 1989. But we really do not want a car that will win an O.E. Gold certification at the Nats. Heck, a Bronze certification isn't even in the plans. What we do want is a good-quality paint job, that with proper care will last more than a summer of cruising all over the Eastern seaboard and midwestern portions of this country. We spoke with proprietor John Balow and expressed our concerns. He replied that he doesn't want to be known as only a 100-point concours restoration shop. The crew at MCR has done several cars for customers who were looking for the same things as we are. According to John, "We [MCR] have done work ranging from paint only to just prepping a shell we received and applying the paint. We are willing to hear what the customers tell us they want and work with them on achieving that."
So keeping in mind you are trusting this shop with your car--and let's not forget your hard-earned cash--do you know what to look for? a shop with the proper facilities, a top-notch staff, and integrity should be at the top of your list. We found that at Muscle car Restorations.

When looking for a competent...

When looking for a competent shop, take a look around at the entire business. At MCR, customers' cars are never left to sit outside. Look at it this way--you have trusted this shop with your pride and joy. Do you want it outside where the weather or vandals can get to it? Not a problem at MCR.

One of the first things done...

One of the first things done at MCR is to get the plan on paper. We walked around the car and made sure MCR knew what we expected. This is done on all cars, and a game plan is established early in the process to avoid any confusion later.

Here is a shot of the assembly...

Here is a shot of the assembly room. Each car is assigned a space in the building, and only the parts pertaining to the car are in that area. This again avoids any confusion, and each car is assured special attention until finished.

Are the parts from your car...

Are the parts from your car going to get lost or misplaced? At MCR, each car is assigned a cart, so all the parts removed have a central location and will not get misplaced.

All bodywork is done in a...

All bodywork is done in a separate building from reassembly. a state-of-the-art spray booth is paramount for a quality paint job.

Does the shop you chose take...

Does the shop you chose take these kinds of measures to assure quality?