One of the most unusual combos we've put together, our mild-mannered Mauler features ungodly head flow from Indy's CNC-ported 295 440 EZ heads, a huge ported 360-cfm two-plane Indy intake, high compression, a tiny cam with 231-degrees duration at .050-inch lift, but with fast enough action to reach a respectable .600-inch lift. The goals? Good economy, idle, and torque, but unexpectedly big power at a moderate rpm.
Sometimes for one reason or another, projects can take a turn midstream, and in the case of our 446 build, timing and circumstance have led to just that. With our robust short-block built, fitting the top-end package marked the home stretch for our build-up. Our cylinder head criteria was to use aftermarket aluminum heads with relatively large Max Wedge ports, and we sought very high flow. We had planned on a set of extensively modified MP 383/440 replacement heads. in seeking to make these basic castings fit our requirements, the heads were radically ported, including filling in the pushrod pinch and cutting the as-cast intake ports to the maximum cross-sectional area. When we saw the new Indy 440-EZ heads at the recent trade shows, we began to rethink the practicality of our original approach.
Enter The Indy EZ
The 440-EZ series is based upon the popular Indy SR series of heads, but with casting revisions to the intake, and a relocated exhaust port, putting the exhaust back to the stock location from the raised SR position. The stock exhaust location eliminates potential complications in fitting existing header designs in most applications, but what really got our attention was the EZ performance potential. We had scores of hours of porting time in our low-port MP heads, and achieved respectable flow, but the new Indy heads offered something our highly modified castings couldn't match-power and performance right out of the box. Weighing which approach would better serve those looking to duplicate our effort, the cold reality is our insanely modified castings represented more work and one-off esoteric mods than even we'd ever want to attempt again, much less pay for. The architecture of the Indy head was designed from the onset with large high-flowing ports in mind. With the raised intake runners working down the port to Indy's trademark long valves, the layout has distinct performance advantages, including a taller, deeper, port in the bowl and short turn, and a more appropriately sized port volume for a big-block engine. The Indy heads free up the area under the spring seat, which is critically short in production-style short-valve heads. The clincher was a look at the flow numbers.
We had initially planned to run madcap ported MP heads, and then realized our heads were modified to an extent that was way outside the manufacturer's intended application, and well beyond reasonable duplication. Instead, we lusted after Indy's new 295cc 440-EZ head. The architecture is designed for race-head flow from the beginning, and with Indy's Windjammer CNC porting providing 355 cfm, they represent big flow and power, ready to bolt-on.
Indy offers the 440-EZ head in four versions, covering applications over a wide performance level. The most basic version is the standard 440-EZ, which retains the factory port window size at the manifold flange to mate with any standard factory or aftermarket intake manifold. The EZ heads preserve the factory layout for the pushrod location and rocker arms, and oil the rockers through the heads, just like the originals. Basically, all that is required are longer pushrods and the Indy valley plate to make the swap a bolt-on. Helped by the streamlined shape afforded by Indy's long-valve, and an ample 2.19-inch valve diameter, the as-cast 270cc 440-EZ intake ports flow 305 cfm, while the exhaust handles 215 cfm. With a flow gain approaching 40 percent as compared to stock castings, there's tremendous power potential in these heads. That's very good, but Indy offers three even hotter versions of the EZ head in the Max Wedge port window configuration.
If more flow is called for, Indy opens the EZ head to larger proportions with the 440 EZ-1, with CNC porting to the bowls and intake runner opening, taking the head to a Max-Wedge-size port window, with a port volume of 275 cc. The larger intake port opening and CNC work raise the intake flow to the 3TK level, and allow the use of higher-capacity factory or Indy Max-wedge intake manifolds. The EZ-1 is otherwise the same as the standard EZ head, in regard to stock rocker oiling and the standard location exhaust.
Indy's EZ head concept was to alter the successful SR style head, with the primary change being a stock exhaust port location to ease off-the-shelf header installation in non-race applications. The heads are available in four versions: a standard port window head at 270 cc, a partially CNC-ported Max Wedge port at 275 cc, a full CNC head at 295 cc, and an offset intake rocker CNC version at 325 cc. Peak intake flow is 305, 355, and 370 cfm, respectively. The two larger heads use external rocker oiling, fed through the tapped passage shown here, while the two smaller heads oil the rocker like a stocker. We selected the full Windjammer CNC 295s for our build to avoid any need to port them.
Things really get interesting with the EZ casting treated to Indy's full Windjammer CNC porting of the intake, exhaust, and chamber. Measuring in at 295 cc, the Indy 440 EZ-295 CNC, affectionately called the Little Easy, scales intake port flow up to a lofty 355 cfm, while still utilizing standard factory-spec rockers. The fully CNC-ed Little Easy, at 355 cfm, was just too tempting for us to pass up in our project, offering awesome power potential, simple installation, and plenty of port volume to make our 446 really come to life. For bigger inch stroker or higher-powered applications, Indy has an even larger version of the EZ available, the 440 EZ-325 CNC, called the Big Easy. With a 325cc intake port, the Big Easy utilizes the offset intake rocker arrangement of the original Indy-1 heads. Like the Little Easy, the Big Easy receives the full Windjammer CNC treatment, and flow is through the roof at 370 cfm. For the popular stroker combos being built these days, this cylinder head offers the flow potential, volume, and cross-section to make serious use of the available displacement. Both the Big and Little Easy full CNC ported heads are designed to oil the rockers via Indy's convenient external oiling system.
Making the swap to any of the Indy heads requires the factory style intake "bathtub" gasket be replaced by the Indy valley plate. The separate valley plate offers improved sealing of both the block's valley, and the intake manifold. The use of individual composition gaskets (supplied by Indy) to seal the intake manifold facilitates fit and alignment when milling has been done to the block, heads, or both. Two configurations of the valley plate are offered: Indy's one-piece PN 440-6 R/B, or the PN 440-6R R/B that includes an access plate. Since the valley plate becomes captive when the heads are installed, we prefer the latter, which allow access to the lifter valley in the event of a cam change or other maintenance. As mentioned, the full CNC-ported versions of the EZ requires the Indy external oiling system, which is simple to set up and plumb.
The 295cc intake port was nicely shaped throughout, with exceptional flow. Note that the pushrod constriction is nearly absent, even though the heads are designed to take standard B/RB-style rockers. | 
The exhaust port shape is unusual, but fully CNC-ed. Indy puts the peak flow at 225 cfm at .700-inch lift for the 79cc exhaust port. We actually found 241 cfm at .700-inch, and 255 cfm at .800-inch on a SuperFlow 600 flow bench when tested with a flow tube affixed to the exit. | 
A familiar heart-shaped chamber is also fully CNC profiled in the 295 EZ. A nice shape, an ample quench area, a deep angled plug, things look very good here. The chamber measures 78 cc, with a relieved 82cc chamber also available if your pistons dictate it for clearance. We recommend the closed chambers and flattop pistons. The Indy Windjammer CNC work continues in the bowls; note the deep open shape of the bowl, and the minimal intrusion of the profiled guide boss. |