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Vintage Gas Tank Replacement - Tanks For The Memories!

Why You Need To Install A New Gas Tank In Your Vintage Car
By Brad Ocock
Mopar Gas Tank Crud
Mopar Gas Tank Cleaning
This is just some of the crud... 
   
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Mopar Gas Tank Cleaning
This is just some of the crud that came out of the bottom of the gas tank from the wife's car. The car ran fine, and if it weren't for a couple of small pin holes that leaked when we topped it off, we'd have never dropped the tank to clean it out. It turned out that there was over 10 pounds of crud in the bottom of the tank. The pile in front of the acid jugs isn't half of what we eventually pulled out!
Muriatic Acid Cleaning
Mopar Gas Tank Bottom
The gas tank in the Paddock... 
   
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Mopar Gas Tank Bottom
The gas tank in the Paddock Project Charger was in great shape on the outside, and the low mileage car ran well. However, Mike Paremsky at Michael's Auto Body, the shop heading up the restoration of the car, agrees with us that if a new gas tank is available, always replace your existing tank. He cut open the Charger's original tank to get a look inside and this is what we found-a lot of sediment at the bottom of the tank right where the pick-up tube is. Also notice the top of the tank (in the foreground) has hardened varnish drips formed on it. There is a substantial risk of explosion involved with cutting open your gas tank, so don't do it! All it will take is one spark to ruin your whole day.
Mopar Gas Tank Sediment
We're not sure what this sediment... 
   
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Mopar Gas Tank Sediment
We're not sure what this sediment is, but after the tank dried out, it was fairly hard. However, with gas in the tank, we're certain it would be soft and pliable, just like what came out of the other tank shown previously. In all honesty, this tank could have been saved if we'd found a shop to boil it out. However, if it had any pin holes in it (a common occurrence with vintage gas tanks), it wouldn't have been worth the hassle with new tanks available.
Mopar Gas Tank Sediment Removed
Mopar Fuel Line Filter
This is why it's a good idea... 
   
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Mopar Fuel Line Filter
This is why it's a good idea to replace the fuel lines in a vintage vehicle. This filter plugged with rust and sediment after we replaced the gas tank in the wife's '50s car. The inside of fuel lines will rust just like any other steel component exposed to air and moisture. If your car has ever sat and the fuel lines drained, the inside of the lines could rust. You'd think this would eventually clear itself out, but consider the surface area of the inside of a fuel line that's 20 feet long-that's a lot of area covered by rust as fine as talcum powder. This filter has been cleaned and replaced numerous times.
Mopar Gas Tank Replacement
We ordered a new tank, straps,... 
   
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Mopar Gas Tank Replacement
We ordered a new tank, straps, and fuel lines from The Paddock. The original straps could have been cleaned and retained, but they aren't that expensive, and they wouldn't have looked as good against the metal of the brand new tank. It's not a big detail, especially under the car, but with the bottom of the tank usually visible from below the rear bumper on our cars, it's a detail worth considering.
Mopar Gas Tank Sealed Inlet
Sealed Fuel Lines
This may seem obvious, but... 
   
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Sealed Fuel Lines
This may seem obvious, but the first thing Mike did after inspecting his new gas tank was to seal the inlet with tape to keep debris, dirt, or critters out. The fuel lines come with caps on their ends for the same reason, so leave them in place until you connect them. He taped the lines going into the sending unit, too.

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