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Installing Rear Roll Pan & Hidden Trailer Hitch Kit - Go With The Roll

Installing Street Scene's Rear Roll Pan And Hidden Trailer Hitch Kit
By Brad Ocock
9904 MOPP 02 Z Hitch
We started with Street Scene's... 
   
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9904 MOPP 02 Z Hitch
We started with Street Scene's hidden trailer hitch kit. It's a receiver-style kit, and arrives with all the necessary hardware and instructions. You supply the ball and hitch insert.
Hitch Trailer Mount Remove Rear Bumper
We removed the rear bumper... 
   
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Hitch Trailer Mount Remove Rear Bumper
We removed the rear bumper before we installed the hitch kit. This kit would work with the stock bumper left in place if you so desired, but we would still recommend removing it for the installation. Here you can see the spare tire winch in the "down" position, and the winch's driveshaft, which we'll eventually modify as described in the text.
Hitch Trailer Mount Gibson Exhaust System
Our Gibson exhaust system... 
   
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Hitch Trailer Mount Gibson Exhaust System
Our Gibson exhaust system was mounted in existing frame holes, but these were needed for the hitch kit, so the tailpipes were unbolted.
Hitch Trailer Mount Framerails
Here you can see how the hitch... 
   
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Hitch Trailer Mount Framerails
Here you can see how the hitch mounts to the truck's framerails with the existing holes. They even include a notch cutout for the flat rivet in the frame. The hitch mount is fairly heavy, but if you don't mind bench-pressing it a few times up to the frame, it can be installed alone quickly.
Hitch Trailer Mount Tailpipes
The tailpipes, as they were,... 
   
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Hitch Trailer Mount Tailpipes
The tailpipes, as they were, interfered with the hitch frame. This necessitated a trip to The Muffler and Exhaust Center (TMEC) in Lakeland, Florida (941/665-9297), which did the original installation of the Gibson system to refit the tailpipes.
Hitch Trailer Mount Roll Pan Area
This is a detail of the area... 
   
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Hitch Trailer Mount Roll Pan Area
This is a detail of the area on the roll pan we had reworked. The semicircle to the left corresponds with a hole in the sheetmetal below the tailgate, and the one above the license plate recess is for running the spare-tire winch. While you wouldn't see the semicircle when the roll pan is mounted and the gate is closed, you definitely see the winch handle hole. We had them filled over by A Perfect Image, then had the part painted to match our truck.
Hitch Trailer Mount Roll Pan Painted
Here's the roll pan after... 
   
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Hitch Trailer Mount Roll Pan Painted
Here's the roll pan after filling and painting. We've taken a strip of masking tape and covered the top edge of the pan where it mounts to the truck, so we could mark on it for locating and drilling holes to bolt it in place.
Hitch Trailer Mount Trace Access Hole
Before we mounted the roll... 
   
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Hitch Trailer Mount Trace Access Hole
Before we mounted the roll pan in place, we wanted to cut the access hole behind the license plate for the trailer hitch. We found the center of the license recess on the back of the roll pan, marked the location of the hitch, and found the center. The instructions that came with the hitch kit provided a template for this, but it indicated cutting out a huge rectangle behind the license plate. That would have been fine, but we did not want any chance of seeing the hole behind the plate. The small hole also will not let as much dirt and debris through, which should keep the license plate recess cleaner.
Hitch Trailer Mount Hole Saw
We used a 311/44-inch hole... 
   
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Hitch Trailer Mount Hole Saw
We used a 311/44-inch hole saw, which was exactly big enough to let the ball mount through. Put masking tape on the painted side of the hole, and drill through from behind until the tip of the pilot bit comes through, then flip the panel over, and drill the hole out from the painted side. Drilling through the tape will keep the paint from chipping.
Hitch Trailer Mount Paint Hole
We remasked from the painted... 
   
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Hitch Trailer Mount Paint Hole
We remasked from the painted side and hit the raw edge around our new hole with some black paint, primarily so we wouldn't see a white ring of raw fiberglass. Nobody else will ever see this, but it gave the hole a finished appearance from behind.
Hitch Trailer Mount Masking Tape
We put a strip of masking... 
   
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Hitch Trailer Mount Masking Tape
We put a strip of masking tape on the inside of the quarter-panel's edge, below the tailgate, and marked where the bottom edge of the tailgate was in the closed, opening, and open positions. As the edge of the tailgate swings through it's arc while opening, it is lower than when it is in the full-closed or full-open position. The lowest point in the gate's travel is where the roll pan's clearance must be determined.

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