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Modern Muscle with a 5-Speed Manual Install

Installing modern manual Mopar muscle with Keisler five-speed upgrade
January, 2005
By Randy Bolig
Photography by Muscle Car Restorations
155 0501W Trans 1 Z
What's a guy to do if he/she... 
   
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155 0501W Trans 1 Z
What's a guy to do if he/she has a car that is this nice? Drive it ofcourse! By adding a Keisler Automotive five-speed manual conversion, youcan have all this horsepower, steep gears, and still be able to driveit. Believe it or not, we did on the 2004 Power Tour
155 0501W Trans 2 Z
A new, not rebuilt, Tremec... 
   
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155 0501W Trans 2 Z
A new, not rebuilt, Tremec is the heart of the conversion. Completingthe swap is a balanced chrome-moly driveshaft, custom cross-member,speedometer cable, wiring, and mounting hardware.
155 0501W Trans 3 Z
After removing the exhaust,... 
   
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155 0501W Trans 3 Z
After removing the exhaust, stock transmission, bell housing, clutch andflywheel, the install can begin. Install the new flywheel, and torque itto specs. If you're replacing a manual transmission, you will need toremove the old pilot bushing. A heavy-duty needle-roller pilot bearingis supplied, and carefully fitted into the recess of the crankshaft. Thepilot bearing plays a very important role in transmission life bysupporting its input shaft within the crankshaft. Roller style bearingsoffer a much longer life than the oil-impregnated bushings ofyesteryear. The pressure plate and clutch disk were installed next. Itis important not to over-torque the bolts, and to use the alignment toolto center the disk on the crankshaft so transmission installation willgo smoothly. The Hays-manufactured diaphragm pressure plate shown,offers positive engagement with reduced pedal effort compared to theBorg & Beck three-finger type that was used originally.
155 0501W Trans 4 Z
If you do not plan on voiding... 
   
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155 0501W Trans 4 Z
If you do not plan on voiding the warranty, the bellhousing-to-crankshaft alignment must be checked and recorded. This keepsthe crankshaft and transmission input shaft running in alignment witheach other. When aligning the centerline, if the alignment is out ofspec, the straight dowel pins are removed from the block, and replacedwith correcting/offset dowel pins. Keisler supplies these and a low-costdial indicator set for aligning the bell housing, in case you don't haveone.
155 0501W Trans 5 Z
Moving up into the cockpit,... 
   
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155 0501W Trans 5 Z
Moving up into the cockpit, we need to make a small transmission tunnelmodification. Using the supplied template/cover plate, you will need tocut the tunnel for the transmission to fit.
155 0501W Trans 6 Z
After cutting the required... 
   
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155 0501W Trans 6 Z
After cutting the required hole, test fit the transmission to make sureyou have enough clearance around the opening.
155 0501W Trans 7 Z
With the transmission fitted,... 
   
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155 0501W Trans 7 Z
With the transmission fitted, you will need to install the Keislersupplied cover. This cover comes as a flat piece of metal with theshifter hole already made. You will however need to make the appropriatebends to fit it to your tunnel. Now, you can either attach the coverwith screws, pop-rivets, or weld it in place.

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