Mopar Muscle Homepage
Get Adobe Flash player

Modern Muscle with a 5-Speed Manual Install

Installing modern manual Mopar muscle with Keisler five-speed upgrade
By Randy Bolig
Photography by Muscle Car Restorations
155 0501W Trans 1 Z
What's a guy to do if he/she... 
   
  read full caption
155 0501W Trans 1 Z
What's a guy to do if he/she has a car that is this nice? Drive it ofcourse! By adding a Keisler Automotive five-speed manual conversion, youcan have all this horsepower, steep gears, and still be able to driveit. Believe it or not, we did on the 2004 Power Tour
155 0501W Trans 2 Z
A new, not rebuilt, Tremec... 
   
  read full caption
155 0501W Trans 2 Z
A new, not rebuilt, Tremec is the heart of the conversion. Completingthe swap is a balanced chrome-moly driveshaft, custom cross-member,speedometer cable, wiring, and mounting hardware.
155 0501W Trans 3 Z
After removing the exhaust,... 
   
  read full caption
155 0501W Trans 3 Z
After removing the exhaust, stock transmission, bell housing, clutch andflywheel, the install can begin. Install the new flywheel, and torque itto specs. If you're replacing a manual transmission, you will need toremove the old pilot bushing. A heavy-duty needle-roller pilot bearingis supplied, and carefully fitted into the recess of the crankshaft. Thepilot bearing plays a very important role in transmission life bysupporting its input shaft within the crankshaft. Roller style bearingsoffer a much longer life than the oil-impregnated bushings ofyesteryear. The pressure plate and clutch disk were installed next. Itis important not to over-torque the bolts, and to use the alignment toolto center the disk on the crankshaft so transmission installation willgo smoothly. The Hays-manufactured diaphragm pressure plate shown,offers positive engagement with reduced pedal effort compared to theBorg & Beck three-finger type that was used originally.
155 0501W Trans 4 Z
If you do not plan on voiding... 
   
  read full caption
155 0501W Trans 4 Z
If you do not plan on voiding the warranty, the bellhousing-to-crankshaft alignment must be checked and recorded. This keepsthe crankshaft and transmission input shaft running in alignment witheach other. When aligning the centerline, if the alignment is out ofspec, the straight dowel pins are removed from the block, and replacedwith correcting/offset dowel pins. Keisler supplies these and a low-costdial indicator set for aligning the bell housing, in case you don't haveone.
155 0501W Trans 5 Z
Moving up into the cockpit,... 
   
  read full caption
155 0501W Trans 5 Z
Moving up into the cockpit, we need to make a small transmission tunnelmodification. Using the supplied template/cover plate, you will need tocut the tunnel for the transmission to fit.
155 0501W Trans 6 Z
After cutting the required... 
   
  read full caption
155 0501W Trans 6 Z
After cutting the required hole, test fit the transmission to make sureyou have enough clearance around the opening.
155 0501W Trans 7 Z
With the transmission fitted,... 
   
  read full caption
155 0501W Trans 7 Z
With the transmission fitted, you will need to install the Keislersupplied cover. This cover comes as a flat piece of metal with theshifter hole already made. You will however need to make the appropriatebends to fit it to your tunnel. Now, you can either attach the coverwith screws, pop-rivets, or weld it in place.

1  | 2  | Next

Discuss in our Forums
Jeep Cherokee Research
Jeep Cherokee Explore the world with a new Jeep Cherokee. The 2010 Cherokee comes with a V6 standard engine and has a manufacturer suggested retail price of $37,420.00, and it can seat 5 people comfortably. Other similar vehicles are the Chrysler Crossfire and the Dodge Durango.
155 0501W Trans 8 Z 155 0501W Trans 10 Z
155 0501W Trans 9 Z 155 0501W Trans 11 Z
 
Hemi Vs. Viper!
A Chassis Dyno Shootout Shows How The Viper V-10 Measures Up Against A '67 Hemi Belvedere II... more
 
How To Remove K-Member & Front Suspension - K-Frame Teardown
Part One-Teardown: What You Need To Know... more
 
1965 Dodge Coronet 500 - Manifold Power
Our Low-Deck Stroker Cranks Out 550 Hp With Cast-Iron Manifolds... more
 
How To Install A Vinyl Convertible Top - Horse Skinning!
Installing The Vinyl Top On The Paddock's Project Charger... more
 
Upgrading Brakes & Suspension Systems For Project Holley - Holley Project Road Runner
Packaging Modern Suspension, Brakes, Wheels And Tires With The Heritage Of The Holley Project Road Runner.... more
 
Seamed, Sealed & Delivered - The Paddock Project Charger
With The Sheetmetal Repaired, Here Are The Steps To Applying Seam Sealer.... more
 
 
Goodmark Dodge Challenger Project
The Goodmark Challenger project is underway, and it looks like a long road ahead.... more
 
1969 Super Bee Project Timber Wolf
Making more progress on the 1969 Timber Wolf Super Bee as we finish up the body work... more
 
1969 Dodge Super Bee Giveaway Car - The Timber Wolf Project
We introduce you to Mopar Muscle's latest project car, a 1969 Dodge Super Bee that will be given away... more