In the quest for more horsepower, we add bigger cams, bigger intakes, and bigger pistons. Why is it then that we don't make provisions for the larger demands placed on the fuel system? We've seen guys have 8-71 blowers atop their RB engine, only to see a 5/16-inch fuel line with one of those glass surrounded screen fuel filters before the carb. Sure, most of us will never need a 3/4-inch fuel line with a 500-gph fuel pump, but the fuel system must be considered when upgrading your drivetrain. Heck, even if not increasing the cubic-inch displacement, the fuel system should at least be checked out to make sure it's functioning properly.

There are different kinds of fuel systems, and the one you use is directly proportionate to the engine's requirements. Whether you use a "dead head" system that consists of a fuel line with a filter and fuel pump ending at the carburetor or a return-style system that circulates the fuel from the tank to the carb with a bypass for excess fuel to go back to the tank, making sure all the components are working correctly is, or at least should be, a major concern. Pressures and volumes vary depending upon the kind of fuel used (gasoline or alcohol), and the type of fuel system employed. with routine maintenance, a good fuel system will pay dividends; yet many cars are fitted with fuel systems that fall below the necessary standards. With a little help from Barry Grant/Demon Fuel Systems of Dahlonega, Georgia, we have compiled a short list of the most common mistakes in fuel systems, and a guide to correct them.

Squeezing The Juice
One of the biggest mistakes made when designing a fuel system is choosing the incorrect line size. While a 5/16- or 3/8-inch line may be appropriate for a stock or mildly modified street vehicle, it is not suggested for an application designed on a racing fuel system between the fuel cell and the pump. Racers often joke about their first race car, and how the fuel line was so small it functioned as the main jet. Ensure the fuel is supplied through lines that are the correct size for the application. Push-Lok, stainless steel braided hoses, and aluminum tubing are the most common fuel lines used on race cars.

Right-Angle Hose-End Fittings From The Pump To Carburetor
Cars like the famed Six-Pack-equipped Road Runner used brass fittings to plumb the induction. Unless doing a restoration of one of these styles of cars, avoid forged 90-degree elbow fuel fittings as much as possible. Although they are inexpensive and readily available, they're restrictive and frequently cause fuel flow troubles. Hose ends with angles of 90 and 45 degrees should also be avoided, if possible. should it become necessary to use one, use radiused-style hose ends (90-degree bends) as they have much better rates of flow. They're manufactured from aluminum, equipped with swivel ends for a positive seal, and are easy to install.

Yep, It Fits
All too often, we see cars with too large a carburetor. we have even seen basically stock 318s with tunnel rams. Carburetors are designated by their venturii size. Having the proper venturii size for a given application ensures the carburetor generates sufficient air speed. Air speed creates the necessary depression (low pressure) to draw fuel through the metering systems and booster venturii into the air stream to be atomized. The Race Demon, which is equipped with removable venturii sleeves, boosters, and so on, overcomes most of the sizing problems. When choosing the right carburetor, engine size, camshaft characteristics, and heads play a critical role.