Dyno operator Tom is ready...
Dyno operator Tom is ready to demonstrate the improper way to tune a Thermo-Quad carb.
While the AFB and even the AVS carbs get most of the fame, the Carter Thermo-Quad was probably used on more four-barrel Mopar applications than all other carburetors combined. Debuting on the '71 340 (though with a unique metering system in that year) from 1973 until the end of production in 1985, if it was a four-barrel Mopar engine, it had a TQ on top. Interestingly, even among Mopar fanatics, the TQ seems to inspire either wild admiration or open contempt. One thing everyone can agree on is the TQ is king when it comes to flow-per-dollar spent. Basically, in production versions there were two sizes-big and bigger. The small TQ carries 1 3/8-inch primaries, while the larger version measures a substantial 1 1/2-inch. Both share secondary caverns specing out at 2 1/4-inch. That's nearly eight square inches of throttle bore area on the secondary side alone, providing room enough to pass 800 cfm through the smaller version of the carb, and a breezy 850 cfm through the large example.
That's quite a bit of carb, but the TQ seems to defy convention in terms of airflow relative to displacement, since the factory routinely bolted the larger of the two to smog laden 318s. The TQ was hands down the most sophisticated of the Carter four-barrels and the most tunable. For any carb to survive as an OE unit well into the advent of fuel injection and stringent emissions standards, it had to be a precise fuel-metering device. Part of the TQ's secret is in its contoured air door, unlike the flat plate air door used in the AVS, which itself was a quantum leap in technology over the AFB's crude counterweighted velocity valves. The TQ's air door is contoured to create a highly effective venturi in the region of the secondary fuel discharge nozzles. The TQ's sophistication may well have been its undoing as far as universal popularity goes. Just the air door itself can be manipulated by no less than five different settings and adjustments, all of which play a role in how the secondaries react and affect the fuel curve. Add in the tuning permutations possible with three-step metering rods, primary and secondary jets, step-up piston position and tension, accelerator pump timing, stroke and volume, main and auxiliary air bleed circuits, and you can see that the potential to really screw one up is incalculable. Compare that to the most popular carbs, where tuning for most enthusiasts requires just unscrewing a jet and replacing it with one having a bigger number for more gas. Learn the TQ's secrets, however, and these dirt-cheap units can run with the best of 'em.
We recently rebuilt a small TQ for a buddy and wanted to put in some dyno time tuning it to perfection. Glendora Dodge counterman James Schagel was kind enough to donate his time and the use of his Duster for our tuning effort. James' 360-powered A-body was equipped with a conventional high-performance aftermarket square bore carb. Although the object of this study was to delve into the tuning intricacies of the ThermoQuad, we also tuned his carb as part of the deal, which provided us with a mental benchmark of the TQ's performance. Right off the bat, the TQ was performing on par. With both carbs tuned, the TQ actually showed 233 versus 229.7 with the "performance" carb. However, the TQ did have an adapter plate under it that functioned as a carb spacer, adding another variable. One thing is certain, a TQ built and tuned correctly can perform.

Anyone see the makings of...

Anyone see the makings of a sound high-performance induction here? For a budget conscious street application, a $15 Thermo-Quad, a $22 rebuild kit, and a little know-how can add up to a helluva $37 carburetor. This one is a 9134S, a '78 vintage California emissions example of the small factory TQ with a not-so-small 800-cfm rating.

Dissecting a TQ is not difficult,...

Dissecting a TQ is not difficult, as long as it's done in the correct sequence. Start by removing the metering rods. To clear the way, the linkage rod anchor at the choke countershaft is freed by removing a tiny bolt, and then the retainer is removed.

The metering rods hang by...

The metering rods hang by a central yoke, an arrangement as sturdy and reliable as the Brooklyn Bridge. Some TQs require removing the two cover-plates on each side to clear the rods. Two tiny, easy-to-lose screws hold these in place.

Ten screws hold the carb's...

Ten screws hold the carb's three main body-components together-eight of which are visible; two of which are hidden behind the choke. If you ruin your TQ by trying to pry it apart with these two bolts still fastened and crack the phenolic housing, you can save face by claiming the plastic body is warped and needs replacing. This trick has worked for years. Also remove the linkages from the choke pull off, fast idle cam, and accelerator pump.

The body of the TQ consists...

The body of the TQ consists of the throttle body, phenolic fuel bowl assembly, and upper air horn (neatly sandwiched to create a fuel mixer). Strip each subassembly for cleaning. The phenolic fuel bowl carries the primary jets and a sheetmetal diffuser baffle, plus a couple of O-rings lying in the wells next to the primary bores.

The manly secondary jets on...

The manly secondary jets on a TQ use a 5/16-inch wrench to remove.