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Mopar Engine Challenge - Fire-Breathing Big-BlocksA Look Inside The Most Powerful Engine And The Most Unique Engine In Our '06 Engine Challenge From the June, 2007 issue of Mopar Muscle By Dave Young Photography by Dave Young, Randy Bolig, The Engine Builders
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Those of you who have followed our engine challenge already know the 500ci big-blocks featured this year far exceeded our expectations in terms of raw power. Even more impressive is the fact that these engines made their big numbers running on Rockett Brand's 93-octane pump gas.  In this issue, we'll go inside...  In this issue, we'll go inside the most powerful entry in our engine challenge built by Mopar Engines West (affectionately named Hound Dog-we were in Memphis after all), and we'll also show you how we tried to blow up the Speed-O-Motive entry with a little shot of nitrous oxide. Don't try this at home!  Dyno operator Rich Smith was...  Dyno operator Rich Smith was certainly impressed with the power these big-blocks made, especially the 500-inch wedge of Mopar Engines West, which roared to more than 761 pump-gas-friendly horsepower. The efficiency of Comp's dyno... The efficiency of Comp's dyno crew got us a little ahead of schedule, so August Cedarstrand of Speed-O-Motive made a deal with Comp to test their ZEX 300hp, nitrous-oxide kit just for fun. Though the use of nitrous wasn't legal for the contest, it sure was fun to watch a Mopar engine set the horsepower record on Comp's fairly new dyno. This month, we'll go inside the engines of Mopar Engines West and Speed-O-Motive that placed fifth and sixth, respectively, in our challenge. Both these engines represent powerful and durable combinations, though the building techniques were somewhat different. Mopar Engines West holds the record for the most power and torque-their engine screamed to more than 761 hp and 656 lb-ft of torque. The Speed-O-Motive entry was somewhat milder, making more than 716 hp, but then proceeded to set Comp's dyno record with the use of a ZEX 300hp, nitrous-oxide kit. Mopar Engines West, Newark, Ca Founded in 2001 by Richard Nedbal, Newark, California's Mopar Engines West has been catering to the Mopar community since its inception. Richard began racing in 1963 and quickly learned that Mopar power wins races. He's been a fanatic ever since. While working as an integrated circuit engineer designing electronic fuel-injection systems, Richard built engines as a hobby. After selling his software company, he decided the Mopar community needed an engine shop with "high-tech" capability so he started Mopar Engines West.  All eyes were on Comp's dyno...  All eyes were on Comp's dyno computer screen as the Mopar Engines West crew impressed all in attendance by tuning their wedge to contest-leading horsepower and torque.  The Mopar Engines West entry...  The Mopar Engines West entry was no purpose-built dyno mule-this engine is built to last with quality parts from Eagle, SRP, Comp, and Milodon. Of course, good parts only work properly when professional machining and assembly techniques are utilized, something Mopar Engines West handled with ease.  Knowing that oil control frees...  Knowing that oil control frees up horsepower, the Mopar Engines West crew spent considerable time hand-fabricating a crank scraper to work in conjunction with their Milodon oil system. In 2005, Richard merged his company with experienced engine builder and machinist David Timmon's shop, forming one of the best Mopar engine shops in the country. David's experience, matched with Richard's high-tech computer work, means that no project is too complex for Mopar Engines West. Examples such as the 8-CNC fuel-injected stack wedge in the now famous GTX-R or the 300hp fuel-injected Slant Six that we covered in Mopar Muscle demonstrate these guys are on the cutting edge of technology. The Bottom End Utilizing a factory block as the foundation for their build, the crew at Mopar Engines West paid attention to every detail when machining and assembling the bottom end of their engine. An Eagle 4.15-inch stroke crankshaft and factory RB length Eagle H-beam rods were utilized with SRP flat-top pistons for a final compression ratio of 12:1 with pistons installed 0.050-inch in the hole. The pistons were coated by Calico with a friction-reducing coating on the skirts and a thermal-barrier coating on the tops. Knowing that proper oil control equals free power, engine builder David Timmons spent considerable time customizing the oil system of this engine. Oil was restricted to the top end of the engine, and the valley area was sealed to keep oil from draining back over the cam and rotating assembly. He also custom built a crank scraper to work in conjunction with the Milodon windage tray and oil pan. A single-line, external pickup was utilized to direct oil to the Melling pump, which was blueprinted and modified to reduce oil pressure. Obviously building this engine for maximum power, the team at Mopar Engines West chose a rather large, solid-roller camshaft custom ground by Comp Cams. With 1.6 ratio rockers, lift numbers were in the 0.830-inch range on both the intake and exhaust valves. Duration at 0.050-inch lift measures 276-degrees intake and 278-degrees exhaust with a lobe separation of 105 degrees.  By blocking the oil return...  By blocking the oil return in the valley, oil returning from the heads is redirected toward the front of the engine where it won't adhere to the crank weights and rob power.  Rod bearings were coated by...  Rod bearings were coated by Calico with a friction-reducing coating and looked like new even after multiple dyno pulls. The Mopar Engines West crew looked for fractional horsepower gains in multiple areas, and their technique paid off as they topped the second most powerful engine by nearly 20 hp.  Another clever trick utilized...  Another clever trick utilized by Mopar Engines West was to shave the fins of their water-pump impeller and to under-drive the pump, freeing up yet another incremental amount of power. These small gains may not seem like much, but when added together, equaled contest-leading power for Mopar Engines West.  While all of this year's competitors...  While all of this year's competitors performed significant porting to the intake and exhaust ports of their cylinder heads, Mopar Engine's West took it one step further by porting the chambers of their Indy 440-1 heads to promote more efficient combustion.  Combustion burn patterns in...  Combustion burn patterns in the Indy heads used by Mopar Engines West indicate a very efficient engine. Many hours were spent hand porting not only the runners in the heads, but also the combustion chambers, intake, and carb spacer.  Even the spacer between the...  Even the spacer between the carburetor and the intake was treated to extensive hand massaging. The Mopar Engines West crew overlooked nothing when searching for horsepower. The Top End Mopar racers and engine builders alike know that Indy heads make power. For this reason, Mopar Engines West chose Indy's 440-1 cylinder heads for their build. The long-valve design of the Indy heads means intake ports can be enlarged significantly, thereby increasing flow. Exhaust ports are also raised, and port volume of the Indy heads is significantly higher than anything produced by the factory. Ferrea valves were used with Comp 946 valvesprings and were actuated by Indy's 1.6 ratio rocker arms. The most significant modification to the cylinder heads, however, was the port work performed by engine builder David Timmon's daughter Angie, who had been to Joe Mondello's cylinder head school and spent some 40 hours hand porting not only the intake and exhaust ports, but also the combustion chambers of these heads. During the post dyno inspection it was apparent the modifications worked, as burn patterns on the piston tops and in the combustion chambers indicated a very efficient burn. The Indy 440-2 intake manifold was also ported, as well as the spacer between the carburetor and the intake. A Holley 1250-cfm race Dominator took care of the fuel-mixing duties, and an MSD distributor was modified in-house to achieve timing curves suitable to both the rpm range of our contest and the relatively high 12:1 compression of the engine. Overall, this engine impressed us with power, efficiency, and reliability, and we congratulate Mopar Engines West for their impressive performance.  The dyno numbers backed up...  The dyno numbers backed up the fact that the port work on these heads was good for significant power gains. Exhaust ports were equally as impressive.  Modification of the distributor's...  Modification of the distributor's advance weights allowed Mopar Engines West to push compression ratio to 12:1. Even with the highest compression in the contest, this engine showed no signs of detonation during the dyno pulls.  The Mopar Engines West crew...  The Mopar Engines West crew loves what they do, and it paid off. Here they celebrate setting the standard in terms of power and torque after their engine made 761.6 hp and 656.4 lb-ft of torque for a contest-leading 1,418 combined points. Speed-O-Motive's August Cedarstrand... Speed-O-Motive's August Cedarstrand brought a reliable and well-tuned engine to this year's contest, landing a sixth place finish overall. Speed-O-Motive, West Covina, Ca Speed-O-Motive, based in West Covina, California, has been involved in the automotive aftermarket since the inception of hot-rodding during the '40s. They are known for providing powerful and reliable high-performance engines, and their entry in this year's contest was no exception. The Speed-O-Motive shop is equipped with state-of-the-art equipment, and they are able to handle any of their customer's needs, whether building a stock small-block or an exotic, stroked big-block. For this year's challenge, the guys at Speed-O-Motive decided to try something a little different. As the only entry to run Brodix cylinder heads, Speed-O-Motive showed us there are many ways to attain killer power from the Mopar wedge engine. As expected, this engine ran great right out of the box with no tuning necessary.  Starting with a factory block,...  Starting with a factory block, Speed-O-Motive used their own 4.15-inch stroke crankshaft with I-beam connecting rods and JE pistons to form a bulletproof (and nitrous-proof) bottom end.  A factory 440 block-'74 vintage-was...  A factory 440 block-'74 vintage-was used as the basis for the Speed-O-Motive entry. Milodon main caps were added for additional strength.  I-beam connecting rods were...  I-beam connecting rods were utilized for their combination of strength and light weight. The lighter the rotating assembly, the less power it takes to turn it, meaning more power to the wheels. The Bottom End Like all of this year's competitors, Speed-O-Motive utilized a well-seasoned block for their engine challenge build. Their '74 vintage block was fully machined on Speed-O-Motive's Rottler equipment. After align-boring the block and clearancing it for the stroker crank, the cylinders were bored and honed with torque plates, and the main webbing was machined for aftermarket, Milodon main caps. A Speed-O-Motive brand, 4.15-inch stroke crankshaft was combined with I-beam rods and JE forged pistons to complete the rotating assembly. Since this engine would be using Bodix B-1 cylinder heads, the piston's valve reliefs had to be recut due to the nonstandard valve location in the B-1 heads. Total Seal gapless rings were used to seal the cylinders. Clevite bearings were coated in-house and used for both the rods and mains. A Milodon oil pan, 11/42-inch pickup, and windage tray were combined with a Melling high-volume oil pump to handle the lubrication duties. A solid-roller camshaft was custom ground to take advantage of the B-1 heads strength, airflow on the top end. While considered "top secret," we learned that duration at 0.050 for this grind is a healthy 280-degrees intake and 296-degrees exhaust. Lobe lift measured 0.500-inch intake and 0.490-inch exhaust, equating to a valve lift of 0.850- and 0.833-inch, respectively. Unfortunately, the crew at Speed-O-Motive had limited time to optimize this combination and could have shown even bigger numbers by experimenting with other cam grinds, but still managed some very respectable numbers.  Off-the-shelf JE forged pistons...  Off-the-shelf JE forged pistons had to be cut for the nonstandard valve location in the B-1 cylinder heads. The pistons were then coated with both a thermal-barrier coating on the piston tops and a friction-reducing coating on the skirts.  All the machine work on the...  All the machine work on the block was performed by Speed-O-Motive using state-of-the-art Rottler equipment. The Rottler three-axis machine can hold amazingly tight tolerances, down to the ten-thousandth of an inch.  Brodix B-1 cylinder heads...  Brodix B-1 cylinder heads offer huge ports, giant valves, and high-flow capability. With more time to experiment with cam selection, Speed-O-Motive could have certainly optimized this combination. Even so, their 717 hp and nearly 600 lb-ft of torque were good enough for a sixth place finish. Custom oil-return lines were... Custom oil-return lines were fabricated to route top-end oil away from the rotating assembly and back to the crankcase quickly. The Top End Cylinder head selection is vitally important in a performance engine, so Speed-O-Motive chose Brodix original B-1 heads for their build. These heads offer huge 2.30-inch intake valves and giant port volume, which can equate to very high flow numbers. Mark Hyla, Speed-O-Motive's cylinder head porter, ground away even more material from the heads to correct for core shift and to optimize port flow. In fact, a pound and a half of aluminum was removed from each head during porting. Comp's No. 948 valvesprings were utilized to keep everything stable at rpm. Rocker arms were 1.7 ratio roller units from Koffel's Place and were modified for a cup-style adjuster so double-ball-ended pushrods could be used. Valvetrain geometry problems dictated the rockers be shimmed 0.200 inch for reliable high-rpm use. A single-plane, 4500 flange intake manifold was placed atop the B-1 heads and topped with a 1050 three-circuit Holley Dominator. Three additional horsepower were gained by running a 6-inch-tall K&N air filter on this engine. While B-1 original heads are generally more suited to higher-compression, higher-rpm engines, we feel Speed-O-Motive did a great job adapting this head to run on pump gas at less than optimal rpm.  The huge ports of the B-1...  The huge ports of the B-1 original heads allow the engine builder to simply look down the intake runner to check port alignment. Speed-O-Motive ground over a pound of aluminum from each head to correct core shift and optimize flow.  Efficient combustion chamber...  Efficient combustion chamber design is just one of the benefits of B-1 heads. While not necessarily the perfect choice for a low-compression street engine, Speed-O-Motive adapted them well to the application.  To correct valvetrain geometry,...  To correct valvetrain geometry, 0.200-inch shims were placed under the rocker-shaft stands. On the first attempted nitrous... On the first attempted nitrous pull, the engine pulled strongly, but then flattened out and wouldn't accelerate. It was determined the coil on the dyno wasn't strong enough to jump the spark-plug gap in a nitrous application. On The Juice Nitrous oxide brings two thoughts to the mind of the automotive enthusiast. First, nitrous is a great way to make inexpensive power. Second, nitrous is a great way to blow up an engine. In our opinion, there's truth to both as we've seen properly tuned nitrous engines make tons of reliable power. When applied to an improperly tuned engine, however, nitrous oxide can be disastrous. So when Speed-O-Motive and ZEX teamed up to test a 300hp nitrous kit during our engine challenge, we thought it was a no-lose situation. Either we'd see big power or a big explosion, and either makes for a good story. Fortunately, thanks to a solid engine built by Speed-O-Motive, a great nitrous kit manufactured by ZEX, and a little tuning help from the guys at CFM and ProMax, the engine performed flawlessly and set Comp's "unofficial" dyno record in the process.  We ended up a little ahead...  We ended up a little ahead of schedule, so the crew from Speed-O-Motive made an arrangement with ZEX to test their 300hp, perimeter-plate, nitrous-oxide system. Confident in his engine, August Cedarstrand agreed to pull the trigger, claiming we couldn't blow it up. We tried, but he was right-the engine stayed intact.  With the official contest...  With the official contest dyno pulls complete, it was time to have some fun. Since Comp's dyno team got us ahead of schedule, we decided to really test the endurance of the big-block Chrysler by hitting Speed-O-Motive's engine with a 300 shot of nitrous!  Ben Gorman and the team from...  Ben Gorman and the team from ProMax/CFM pitched in to help install the kit and tune the engine for nitrous. These guys have built and raced nitrous engines for many years, and their experience really helped. So what did we learn by spraying the juice to Speed-O-Motive's big-block? First, we learned properly-tuned nitrous oxide is a very cost-effective way to add power to the big-block Mopar. Second, and contrary to popular belief, we learned a factory block can withstand the strain of nitrous oxide without damage (at least for a little bit). Third? Well, third, we learned that using nitrous is just plain fun. We'd like to thank Comp, ZEX, Speed-O-Motive, and everyone in attendance for playing along.  Bottle pressure was a little...  Bottle pressure was a little under the preferred 900 pounds-per-square-inch, so warm water was used to heat the nitrous bottle. Ignition timing was also backed off 2 degrees per 100 hp of nitrous, or a total of 6 degrees.  When a good pull was achieved,...  When a good pull was achieved, the results were impressive. Even with a nearly empty nitrous bottle and less-than-optimal coil, the engine made nearly 985 hp and more than 800 lb-ft of torque! With a full bottle and additional tuning, 1,000 horsepower would certainly have been achievable. Even so, dyno operator Rich Smith told us these were the biggest numbers he'd seen since working at Comp.  Even after the challenge pulls,...  Even after the challenge pulls, plus two aborted and two complete nitrous pulls, there was no indication of damage to the engine. Proof that nitrous oxide-if used properly-is a safe and economical power adder.
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