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Carpet Replacement & Installation - Magic Carpet RideInstalling a new rug in our 300 Hurst From the November, 2010 issue of Mopar Muscle By Dave Young Photography by Dave Young
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Our carpet was tattered and... Our carpet was tattered and had large sections missing, exposing our Chrysler 300's floors and making our already worn interior look terrible. Luckily, new carpet is available, and installing it is probably one of the best improvements we can make to our car's interior. Spending its entire life in Florida has been good and bad for our 36-year-old Chrysler 300. A lack of snow and salty roads has preserved our car's sheetmetal better than most cars its age. There are downfalls, however, to owning a car that has spent all its life in the sunshine state. The ultraviolet rays and extreme heat of the sun can ruin a car's paint, and cause the vinyl, leather, and carpet of the interior to become extremely deteriorated. A propensity for sudden afternoon thunderstorms often catches drivers who have left there windows down to keep their car cool off guard, flooding the interior with rain and soaking the carpet and underlying insulation. This combination of circumstances is exactly what had left the carpet in our Chrysler tattered, torn, and looking terrible. Most of the carpet was nonexistent as the previous owner had ripped it out to save the floors after the car had sat in a hurricane with the windows cracked. this saved the floorboards from major rust, but the aesthetics of the interior really suffered. Needless to say, new carpet was in order for our old Chrysler. We begin the job by removing... We begin the job by removing the sill plates that hold the carpet at the lower door frame. Our carpet had already been mostly torn out, but these needed to come out before the new carpet could be installed. Installing new carpet in your car is probably the single best improvement you can make to the interior for the cost. New carpet not only makes the interior look better, but cuts down on road noise and keeps the interior insulated from the hot exhaust running underneath. Before you start a project like this, however, you must determine what caused your carpet to be ruined. If normal wear and tear is the culprit, the carpet can be replaced and should stay looking good for a long time with proper care. However, if leaky door or window seals are allowing water to damage the carpet, you should be prepared to correct these problems before putting new carpet in your car. Leaks that cause standing water in the floorboards will certainly ruin your new carpet and must be repaired. Also, be prepared to fix what you find underneath your carpet. We were lucky and just had some minor surface rust and a couple of pin holes in the floor that were easily repaired with rust inhibitor and body filler. If your car is from the northern states and has rust damage, or if your carpet has been soaked and has stayed wet for any length of time, it may need sheetmetal repairs before the new carpet is installed. Placing your car on a lift or crawling under it in the driveway before removing your old carpet will allow you to see if metal repairs are necessary before removing your original carpet. One of the nice things about this job is that it can be done in less than a day and only requires the use of basic hand tools. You'll need a Phillips screwdriver for the kick panels and sill plates, a 1/2-inch deep well socket to remove the front seats, a 13/16-inch socket to remove the front seatbelts, and a carpet knife or razor blade to trim the carpet to fit. we've found the best way to cut holes for the seats and seatbelts is by actually melting the carpet with a soldering iron. This will burn through the carpet, backing, and insulation forming a nice round hole and cauterizing the edges, which will prevent the carpet from fraying. The upper rear seat, door panels, and rear seatbelts can be left in place. It's easiest to do this job with both doors fully open. Rather than shuffling cars around to fit the big Chrysler in the garage, we performed the work in the driveway and had the new carpet installed in about four hours. The nuts are removed from... The nuts are removed from the four studs holding each front seat in the car, allowing the front buckets to be removed. The forward most, inner studs on our '70 C-Body also hold the rear frame support/driveshaft loop (shown here). Carpet can be obtained from any number of sources, but for our project we chose Year One. The carpet from Year One is correctly molded in two pieces to fit the contour of our specific car's floorboards, and is the same type and quality used by the factory when the car was built. Insulation pads are molded to the bottom of the carpet to provide a barrier from heat and road noise. Unlike factory carpet, however, we've found the Year One replacement is far more tolerant of ultraviolet rays and is less susceptible to fading. Year One is also a great source if you're unsure of the original color of your car's carpet. Carpeting came not only in many colors, but many shades, and Year One will send you samples that can be matched to the original carpet before you order, ensuring the proper color for your car. We suggest matching the sample to original carpet from an area that didn't fade, like under the front seats or beneath the sill plates. Since our big 300 Hurst edition came with only one color choice, our selection was easy. After installing our carpet we noticed a huge decrease in road noise as well as significantly less heat transferring from the exhaust, through the floors, and into our passenger compartment. All of this combined to make our car much more comfortable to drive. Aesthetically, the carpet also made a huge difference, finishing out the interior and making it look much better even with the remaining imperfections. We plan to restore the rest of the interior at a later date, but for now, the carpet makes our car much more pleasant to look at as well as to drive. Not bad for just over 100 bucks and a half a day's work.  Our car is equipped with power...  Our car is equipped with power seats, so the seat is tipped back before removal exposing the connector. Once disconnected from the wiring, the front seats can be removed through the car's door.  This carpet from under the...  This carpet from under the front seat was about all that remained of our original carpeting. Though looking a little worse for wear, this is actually a good piece for color comparison. Try to use a piece of original carpet that hasn't been faded by the sun when matching color samples for your new carpet.  The center "buddy seat" in...  The center "buddy seat" in our car is held in by four bolts: two at the sides and two in the front. Don't forget to disconnect the wire for the rear cigarette lighter before removing the center seat/armrest.  Front seatbelts are held in...  Front seatbelts are held in by large, fine thread bolts threaded into inserts in the cars floors. A 13/16-inch socket is all that's required to remove them. Don't be surprised if these are tight as they have semi-locking threads to keep them from vibrating loose.  The lower rear seat is removed...  The lower rear seat is removed by pushing toward the rear of the car and upward (shown here), unlocking the seat from its hook-style retainer in the floor of the car.  After removing the seats,...  After removing the seats, kick panels, and seat belts, we vacuum the floors and see what kind of repairs we need to perform before installing the carpet. We treat our exposed floors with rust inhibitor before making minor repairs.  After cleaning our floors...  After cleaning our floors and treating the rust, we use short-strand fiberglass body filler to fill a few pin holes in the floorboards. We were lucky we caught this rust just in time so our floors weren't rusty enough to need complete replacement. If your floors do need to have sheetmetal replaced, Year One has it for most applications.  With our floors cleaned, treated,...  With our floors cleaned, treated, and repaired, we begin our carpet installation with the rear half of the carpet. The molded carpet set should fit the contours of the floor and easily fall into place with minor manipulation.  The rear carpet only needed...  The rear carpet only needed to be trimmed to fit over the rear supports for the center "buddy seat." With the carpet laid flat, we can now locate the holes for our seatbelts.  To locate the seatbelt attaching...  To locate the seatbelt attaching points, roll the carpet back to find the approximate location, then use an awl to poke a hole through the carpet and the threaded hole in the floor.  We then use a soldering iron...  We then use a soldering iron to melt a hole in the carpet, backing, and underlying insulation big enough for the seat belt attaching bolt. This method keeps the carpet and backing from tearing or fraying.  The front half of the carpet...  The front half of the carpet can now be laid in the car. Take care to locate the carpet correctly, using the vinyl heel pad as a guide. Again, the carpet should closely follow the contours of the floor boards.  From under the car, we use...  From under the car, we use a screw driver to poke through the seat attaching holes and locate where the holes will be in the new carpet. A soldering iron is again used to locate the holes and burn through the backing and insulation.  We had to cut slits in the...  We had to cut slits in the back edge of the forward carpet to accommodate our power seat wiring. We're now ready to install the front seats. Always work from the center of the car outward when cutting or burning holes. Also, completely bolt in the seats to pull the carpet to the floor prior to trimming the outside edges.  With our seats bolted in place,...  With our seats bolted in place, we can now trim the edges of the carpet to fit using a razor blade or carpet knife. Be cautious here as it's easy to misjudge and trim too much from the edge. We cut a little at a time and trial fit the carpet to ensure accuracy.  We continue moving forward,...  We continue moving forward, trimming the carpet edges at the kick panels and cutting a hole for the dimmer switch. It's easiest to cut the carpet by rolling it over and making the cut from the back side of the carpet (shown here). When the trimming is finished, the sill plates can be installed to complete the job.  With our carpet installation...  With our carpet installation complete, the improvement to our passenger compartment is dramatic. Not only are the looks greatly improved, but the new carpet provides insulation from sound and heat. At around $100 and four hours worth of work, this is definitely one of the best improvements that can be made to a car's interior.
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