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Sound Deadener And Insulation - Active Noise CancellationMaking Your Mopar More Pleasant To Drive With Modern Insulation And Sound Deadener From the May, 2009 issue of Mopar Muscle By Dave Young Photography by Dave Young, Kevin DiOssi
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In loud airplanes, pilots... In loud airplanes, pilots use noise cancelling headsets for a quiet ride. You can get the same quiet ride in your old Mopar with the right insulation and sound dampening material. We'll show you how. While there are a few die-hards left in the Mopar world, most of us by now have a newer Mopar car or truck we use as a daily driver, saving our classic Mopar for the weekend car shows, cruising, or occasional track duty. Though we'd all like to drive our classic cars more often, they just don't seem to be as comfortable or quiet riding as our newer vehicles, and they are simply more tiring to drive, so they often remain parked. There are several reasons our old cars wear us out quicker when we go driving, including stiffer suspensions and fewer creature comforts, but a major cause of driver fatigue has been shown to be cabin noise. That's right--the constant drone of road and wind noise simply wears out the driver and passengers in the vehicle, making them irritable and cranky. And we don't have to tell most of you how unpleasant a car ride can be with an irritated family. Another reason these cars can get uncomfortable is because the heat of the engine, exhaust, and drivetrain is transferred through the floor and firewall, making for a sticky ride. Fortunately, these problems can be alleviated by insulating your Mopar properly and using modern noise, thermal, and vibration dampening materials. Back in the '60s and '70s when most of our classic Mopars were built, noise and vibration dampening weren't on the top of the list when it came to automobile manufacturing. Thankfully, the Chrysler engineers were busy designing powerful engines and bulletproof drivetrains, making our cars some of the most desirable muscle cars of the era, but very little attention was paid to making these cars quiet to ride in. Mopars were as good as other cars at the time, with rubber door and window seals and a little insulation behind the firewall and under the carpet to keep heat out of the passenger compartment, but by today's standards the insulation and vibration and sound dampening in these old cars is woefully inadequate, making for a noisy, and often sweltering ride. Actually, there are more ways for noise and heat to get into the cabin of your Mopar than you've likely considered. While door and window seals are some of the items we often replace, remember that sound and sometimes heat can also sneak around the trunk seal, the cowl seal at the rear of the hood, and even through the floor and carpet, especially if the car is missing body plugs or has worn window whiskers. Fortunately, companies like YearOne are reproducing most of the original seals and insulation found in our old Mopars, and the aftermarket parts are made from modern materials often making them better than the ones installed when our cars were new. So the first step in getting our old Mopar riding quietly is to install, restore, or replace all of the factory seals, body plugs, and insulation in our cars, ensuring the car is at least as quiet and insulated as when it left the factory. But to really reduce the noise and vibrations in our old cars, additional, modern dampening material can be used as well.  The first step to reducing...  The first step to reducing noise, heat, and vibration is to replace your car's original insulation and seals. In our case, the underhood insulation was completely missing, so we ordered a new pad from YearOne.  The hood insulation is held...  The hood insulation is held in place by these press-in clips, also available new from YearOne.  Another area where noise can...  Another area where noise can find its way into your car is through worn "cat-whiskers" that seal the side windows. Luckily, YearOne has these as well available for most Mopars.  The cat-whisker seals are...  The cat-whisker seals are easy to replace, and simply snap in place...  ...requiring only the inner...  ...requiring only the inner door panels to be removed in certain models.  Some Mopars came with a jute...  Some Mopars came with a jute insulation pad behind the rear seat, but our '67 convertible didn't. We simply ordered extra jute padding from YearOne and cut it to fit in our back seat. This will help keep noise from the trunk and exhaust out of our car's passenger compartment.  If your car doesn't have factory...  If your car doesn't have factory undercoating, or if you've replaced floor pans like we did, a good coat of undercoating on the bottom of the floors will help as well.  Year One also had a kit with...  Year One also had a kit with all the convertible top window seals. We replaced these when we had the top installed. These kits are available for most popular hardtop and coupe models as well.  Original door seals compress...  Original door seals compress and harden over time, losing their tight seal. We got new door seals, made from modern materials, from YearOne and replaced them in just a few minutes. Technology has come a long way in the thirty or so years since the muscle car era, and modern cars now have very dense insulation throughout to reduce the noise, heat, and vibrations caused by the car's running gear, the road, and the wind. Luckily, companies like Hushmat sell this same OEM approved material in sheets and in kits for older cars, giving us the opportunity to make our old cars ride more like new ones, at least in terms of heat and noise. The Hushmat material is specifically designed to dampen vibrations, reduce noise, and act as a thermal barrier, and is self adhesive requiring very little prep to install. Although the material is dense, and heavy, it can be very effective even when used sparingly so it won't necessarily add a bunch of weight to your car. Since we were assembling our '67 Barracuda after paint, and since this car will be a regularly driven street car, we decided to try and make it as quiet as possible. Being a convertible, and prone to wind and road noise anyway, we figured this would be a good test of both the original replacement materials from YearOne, and the modern Hushmat dampening material. Once we completed the job and got the car on the road, we can honestly say the results were nothing less than amazing. While we can't say our '67 Barracuda convertible rides as quietly as a modern luxury vehicle, we can say that it's the quietest riding A-body convertible we've been in, and we'd venture to guess that it's as quiet as far more modern cars like the Chrysler Sebring convertible. The best part is that now we have one less excuse not to enjoy driving our Mopars on a regular basis.  Before installing the interior...  Before installing the interior of our car, we sprayed the entire inner floor with rubberized undercoating. This will act as a sound and vibration barrier, and will help insulate the floor from exhaust heat and noise as well.  Before installing the interior,...  Before installing the interior, we'll add Hushmat self adhesive pads for modern, OEM quality sound, heat, and vibration dampening.  Engine noise and heat can...  Engine noise and heat can be transferred through the firewall and cowl, so we placed Hushmat in these areas as an additional barrier. We'll replace the factory firewall insulation with new insulation from YearOne, but it will now work in conjunction with the modern Hushmat material.  Installing the Hushmat insulation...  Installing the Hushmat insulation to the inside of the door skin, and the inner quarter panel in the rear, helps reduce noise and vibrations from the side. This is an area that didn't have any factory insulation or coating, so adding the Hushmat will make a big difference.  The Hushmat insulation comes...  The Hushmat insulation comes in conveniently sized sheets and cuts easily with scissors for a custom fit.  Hushmat recommends at least...  Hushmat recommends at least 80 percent floor coverage for the best results. We paid particular attention to the areas above the mufflers, and doubled up over the transmission and driveshaft tunnel to reduce noise and harmonics.  As you can see, we've nearly...  As you can see, we've nearly covered the floor with the modern Hushmat material. This is a trade-off between how quiet you want your car and how much weight you want to add, but even one layer of coverage will greatly reduce noise, heat, and vibrations.  Some Mopars had insulated...  Some Mopars had insulated carpet and some didn't. Since we're replacing the carpet in our car, we ordered a carpet set with insulation from YearOne.  Using a decibel meter, we...  Using a decibel meter, we tested the noise inside the car at 60 mph with the top and windows up.  We got consistent readings...  We got consistent readings between 70 and 80 decibels at these speeds, which is well within the comfortable range and is far below the levels (92 decibels and above) that cause driver fatigue.  When your car was put together...  When your car was put together at the factory, everything was sealed in place to the firewall and body with gaskets. Over time these gaskets get brittle and break, so we ordered complete body gasket kits from YearOne.  Sound and heat can sneak through...  Sound and heat can sneak through broken or missing rubber body plugs as well, so they should be replaced if they're missing or bad. Additionally, a rubber trunk mat will help insulate the car from noise and heat.  For comparison, we checked...  For comparison, we checked the noise levels behind the car with the car stationary and got decibel readings of nearly 90 with the car idling and close to 100 at 3,000 rpm. Our Barracuda is now far quieter inside than it was from the factory, making it easy to hear music or carry on a normal conversation while driving down the road. Since we plan on putting some miles on this car, we'll sure appreciate the quieter ride.
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