This photo shows the heavy-duty...
This photo shows the heavy-duty construction of the Goerend Brothers piece. Note the arrows on the outside of the hub indicate the direction of rotation, while the arrows internally indicate fluid flow inside the converter. This cutaway shows the multi-disc lock-up clutch under the billet machined cover of the converter.
When researching our aftermarket torque converter choices, we consulted with Mopar technician and Cummins guru Tod Struck of Inline Performance Specialist in Bushnell, Florida. Tod and his shop have been beefing up Cummins-powered trucks since they were introduced, and his expertise led us to Goerend Brothers Transmissions and Torque Converters in St. Lucas, Iowa. Goerend Brothers has been rebuilding transmissions and custom building torque converters since the inception of the Cummins-powered Ram. Realizing that the weak link of this combination was the converter and, specifically, the lock-up clutch, the Goerends developed a custom line of converters with multiple disc lock-up clutches that can be built to handle as much power as you can make. The Goerends also custom build the impeller, stator, and turbine components of the converter, varying blade lengths and angles to optimize performance and efficiency for your application.
We called Goerend Brothers and gave Dave Goerend the specifics of our truck. Since we primarily use our truck for towing and have already added an Edge computer, wastegate controller, performance exhaust, and, finally, propane injection, Dave stated that a custom built unit was the way to go. Since stall speed is a function of torque-and we should have plenty of torque-Dave decided to tighten our converter to handle the extra power. Since the lock-up clutch was our real problem, he built our converter with the three-disc clutch, which will eliminate any slippage. All Goerend Brothers converters are dyno tested prior to shipping to ensure quality and performance. After our converter was promptly built and shipped, we went over to Inline Performance Specialist to complete the installation.
While we've been known to tackle a job like this in the driveway, we appreciated the lift and transmission jack at Inline Performance that helped expedite the job. Our truck was on the lift for a total of about four hours to complete the job. Thankfully, our transmission had not suffered any damage because we recognized our problem quickly and limited our driving until a new converter could be installed. If your transmission is damaged or even if it just has high miles, this is the time to have it rebuilt. A new converter, especially a tighter one with the three-disc lock-up clutch, will transfer more of the engines torque to the transmission, exposing any weak areas. It's better to freshen up the transmission now than to have to pull it again later. When our old converter came out, we noticed immediately the discoloration caused by the excessive heat generated by the slipping lock-up clutch. When the new converter was compared to the old unit, we were impressed with its construction. The Goerend Brothers converter was obviously more substantial and looked like it would take our abuse. After installation the difference was apparent, our truck not only performed better, but showed no sign of slippage, even when aggressively towing a heavy trailer up inclines. The lower stall speed of the new converter helped both towing and acceleration, transferring more of our engine's torque to the tires. What impressed us even more was the lack of vibration in the truck after we installed this unit. We had been attributing an annoying vibration to tire imbalance when, in fact, it was due to our old converter being out of balance.
This upgrade is definitely one of the best we've done to our truck so far, and, more importantly, we can now install additional power-adding equipment without worrying if our converter will hold it.
 All of Goerend's converters...  All of Goerend's converters are digitally balanced and dyno tested prior to shipping to ensure there are no surprises after installation. Our converter worked just as advertised, and we were amazed at the improvement in acceleration the lower stall speed gave us. |  A lock-up converter needs...  A lock-up converter needs to be balanced both internally and externally. In this photo, fluid pressure is used to disengage the lock-up clutch, allowing the converters internal and external components to be balanced independently. We actually thought we had a tire out of balance before changing converters, but our vibration was caused by the factory torque converter being out of balance. |  The three-disc lock-up clutch...  The three-disc lock-up clutch assembly has greater holding power than the single-disc unit it replaces. After installing our new converter, the shaking and chattering of a slipping lock-up clutch completely disappeared. Goerend claims this unit is good for upwards of 1,000 lb-ft of torque, and he dared us to tear it up. So far, we haven't been able to, but we'll continue to try now that we've added propane injection to our already stout Cummins. |
 This heavy-duty stator with...  This heavy-duty stator with a combination of long and short blades is just one example of the specially manufactured parts utilized in these top-quality converters. The one-way clutch in the center of the stator allows the stator to freewheel in one direction and lock in the other, preventing fluid leaving the driven fan from trying to rotate the driving fan in reverse direction. |  With our new converter installed...  With our new converter installed in the transmission, we mark the attaching bolt holes with a Sharpie to ease lining them up with the cast arrow in the bellhousing. The attaching lugs are machined into the billet cover of the new converter and are a much stronger design than the factory unit. |  With our converter installed,...  With our converter installed, we re-installed the transmission. A lift and a transmission jack really make this job easier. The entire process took us about four hours including a basic transmission service. We were really impressed with the performance our tighter and stronger converter gave us. The factory unit is so loose that it doesn't take advantage of the Cummins' low-end power, and the factory lock-up clutch is obviously subpar. This is a great upgrade for anyone using their truck for towing or adding performance parts for extra power. |