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Repairing A Rusty B-body Framerail - Framerail Repair

Mopar Framerail Repair Trimming
After we trial fitted our... 
   
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Mopar Framerail Repair Trimming
After we trial fitted our Safe-T-Cap, we marked out the areas that we needed to trim. We ordered full-length rails for each side because the frame was in that bad of shape. Fortunately, the front area around the E-brake cable mounting location was good, so we simply trimmed the rail to fit behind that point.
Mopar Framerail Repair C Clamp
Before you begin welding,... 
   
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Mopar Framerail Repair C Clamp
Before you begin welding, you MUST make sure the Safe-T-cap is completely in place. It must fit snugly over the framerail. We used C-clamps at various locations to ensure it stayed in place while we welded.
Mopar Framerail Repair Spot Welding
We attached the repair panel... 
   
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Mopar Framerail Repair Spot Welding
We attached the repair panel by spot-welding it in several locations before final welding.
Mopar Framerail Repair Stitch Weld
After you have tack/stitch... 
   
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Mopar Framerail Repair Stitch Weld
After you have tack/stitch welded the repair piece in place, finish welding the rest of the repair's edge. Do not continuously weld along the edge, as heat will either burn through or cause other distortion problems.
Mopar Framerail Repair Shock Crossmember
Remember the shock crossmember... 
   
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Mopar Framerail Repair Shock Crossmember
Remember the shock crossmember falling out? after that, we placed a second order for a replacement crossmember from Auto Rust Technicians. So what if the new piece is not stamped steel like the factory piece. It is a welded piece made of heavier metal, and that works for us.
Mopar Framerail Repair New Crossmember
The new crossmember was positioned... 
   
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Mopar Framerail Repair New Crossmember
The new crossmember was positioned into the proper location and welded in place.
Mopar Framerail Repair POR 15
Por-15 is a rust-preventative... 
   
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Mopar Framerail Repair POR 15
Por-15 is a rust-preventative coating designed to be applied directly over rusted surfaces. POR-15 works because it chemically bonds to rusted metal and forms a hard, nonporous coating that won't peel.
Mopar Framerail Repair Sealed
Once all the welding is complete,... 
   
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Mopar Framerail Repair Sealed
Once all the welding is complete, the new metal needs protecting so it doesn't rust.
Mopar Framerail Repair Painted
After the POR-15 has dried,... 
   
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Mopar Framerail Repair Painted
After the POR-15 has dried, the fuel tank, rear suspension, and the brake and fuel lines can be replaced.
Auto Rust Technicians
Cranston
RI
POR-15
Lake Placid
FL  33852

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